high shear colloid mill

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We provide customized solutions based on materials and actual working conditions.

The company has prototypes for you to experiment with. Welcome to send materials or visit our factory for guidance.

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Product Introduction

Slusen colloid mill is a device developed by Slusen based on German and Italian technology. It has a vertical design and exquisite workmanship. , no dead ends, smooth, high efficiency, solving the problems of traditional colloid grinding such as heavy wear, frequent replacement of grinding heads, and high noise. Sluson colloid mill is the most ideal processing equipment for processing fine materials. It is suitable for medicine, food, new energy and fine chemical industries and meets CIP cleaning requirements.

The colloid mills purchased by many customers have the following problems: 1. The fineness cannot be increased 2. Material blocking 3. Material leakage 4. Low production capacity and high energy consumption . The core of the problem lies in the structure of the traditional colloid mill, the fineness of the grinding head (the grinding head is not made according to the material, all materials are one kind of grinding head), and the poor stability of the accessories

Match different mechanisms and models according to on-site working conditions and materials

Experimental typesp;

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Performance display

Maximum speed 14000rpm, high linear speed, strong shearing force

Three-stage staggered tooth grinding head and three-stage or above stator and rotor combination structure,Safety and health,especially for new materials, medicine, food, dyes, and new material industries

Linear speed of 44 meters/second and shear rate of 300,000 s-1,The efficiencyis theten of ordinary colloid mills Times

Consumption less energy, saving costs, the cost of power-saving equipment is just one year

Small and accurately controlled particles,Evenly distributed

High qualityBelt drive system design, easy speed adjustment

Double-end mechanical seal, Sealed cooling protection device,Zero leakageand comprehensive guaranteed solution

Vertical design, materials are completely drained

Mirror polished, product spaceNo dead ends

Automatic cleaningfunction

Low noise, compact structure

MK_altern_3_a (1).jpg ” alt=”WeChat picture_20230713163959.jpg” width=”307″ height=”242″ style=”width: 307px; height: 242px;”/>                                                                                                                                         span style=”font-size: 16px;”>Three-stage toothed grinding disc, matched with precise three-stage and above stator and rotor engagement structure There are three or more grooves on the surface of the grinding disc. The number, direction, width, and depth of each groove are different, and the shearing and grinding ability increases layer by layer. At the same time, it is equipped with a pipeline-type three-layer or above stator and rotor interlocking structure. Produces strong shearing and grinding force, larger linear speed, faster fluid speed, better grinding, dispersion, and homogeneous emulsification effects.

 

 

Principle

 

The high-speed colloid mill is driven by a motor through a belt drive to rotate the rotor and stator at high speed. The material to be processed passes through its own weight or external pressure (can be driven by a pump (generated) and pressurized to produce a downward spiral impact force. Through colloid grinding and the gap between the rotating teeth (the gap is adjustable), it is subjected to physical effects such as strong shearing force, friction force, high-frequency vibration, etc., so that the material is effectively Ground emulsification, dispersion and crushing to achieve the effect of ultra-fine crushing and emulsification of materials

 

 

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Effect comparison

Performance

Sluson colloid mill

Similar colloid mill

 

Super High-speed cutting

Ultra-high speed 14000rpm (line speed up to 44m/s), ultra-high line speed and mechanical cutting force, the powder in the slurry is instantly mixed and dispersed in ultra-fine form

Linear speed V=3.14*D*R/60

The speed of traditional equipment is dozens of revolutions, and the high-speed disperser is only 1500rpm (the maximum linear speed is 25m/s), and the ultra-fine dispersion and homogenization capacity is very limited

Linear speed V=3.14*D*R/60

Evenly dispersed

Adopt the multi-layer and multi-directional cutting concept to eliminate short circuits and make the dispersion more comprehensive

Repeated shearing of single or multiple layers can easily cause instant short circuit and incomplete dispersion

Reduce fever

Optimize the structure and corresponding parameters, enhance the conveying capacity, reduce the residence time of the material in the cavity, pass through it instantly, and minimize the heat generation

Highly viscous materials have poor conveying capacity due to high back pressure and stay in the working chamber for too long, causing serious heat

Energy-efficient

Online continuous processing mode maximizes dispersion efficiency , greatly improving the dispersion efficiency, and the overall efficiency can be reduced by more than half

The intermittent batch processing mode has many dispersion dead ends, and must be dispersed repeatedly, resulting in huge energy consumption

Easy to clean

Hygienic design, easy to disassemble and assemble, and can realize online CIP online cleaning

Chemical grade design, unable to achieve online CIP automatic cleaning

dispersion effect

Ultra-finely dispersed agglomerates improve the suspension of filler particles and greatly extend the settling time

Ultra-fine dispersion can improve the overall stability of the rubber and improve the quality

Cannot effectively break up agglomerates, and filler particles settle quickly in the colloid

Only meets macro dispersion and cannot complete ultra-fine dispersion, so the overall stability of the rubber is not enough

 

Selection reference

 

Slusen has accumulated a large amount of test data and has prototypes for your experiments. Welcome to send materials and come to the factory for guidance and inspection. Mr. Zhang13861770816

Batch size, recipe, type of ingredients determine which machine in the Slusen range is right for you , the following is only for reference selection, customized services are provided

Type No.

Gong Rate kw )

Transfer Speed ​​( rpm )

jin/Export (DN)

Applicable flowQuantity L/h )

SMK-3

3

0-14000

32/25

0-300

SMK-7.5

7.5

0-6000

40/32

0-2500

SMK-15

15

0-4200

 

50/50

0-7500

SMK-37

37

0-3000

80/65

0-20000

SMK -55

55

0-1500

150/125

0-40000

SMK-160

160

0-1200

200/150

0-60000

Prepare Note: The processing capacity depends on the actual working conditions

 

Application scope

1. Pharmaceutical industry: suspension, syrup, nutrient solution, Chinese patent medicine, paste pharmaceutical, biological Products, cod liver oil, pollen, royal jelly, vaccines, various ointments, various oral liquids, injections, intravenous drops, etc. 2. New lithium battery materials, nanometers. Materials, carbon nanotubes, graphene, lithium battery ceramic separators, carbon black, white carbon black, titanium dioxide, etc.

3. Food industry: rice, rice protein, aloe vera, pineapple, sesame, fruit tea, ice cream, moon cake filling, cream, jam, juice, soybean, bean paste, bean paste , peanut milk, protein milk, soy milk, dairy products, malted milk, flavors, various beverages, etc.

4. Chemical industry: paints, pigments, dyes, coatings, lubricants, greases, diesel, petroleum catalysts, emulsified asphalt, adhesives, detergents , plastic, fiberglass, leather, emulsification, etc.

5. Construction industry. : Various coatings. Including interior and exterior wall coatings, anti-corrosion and waterproof coatings, cold porcelain coatings, colorful coatings, ceramic glazes, etc.

5. Other industries: plastic industry, textile industry, paper industry, coalHigh-quality and environmentally friendly production needs of flotation agent and other industries.

Partners

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Shipping photos

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After-salesService

 

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Customer testimonials

 

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Contact us

 

We provide customized solutions based on materials and actual working conditions.

The company has prototypes for you to experiment with. You are welcome to send materials or visit the factory for guidance.

Tel: Mr. Zhang 13861770816 (same number as WeChat)

 

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