We provide customized solutions based on materials and actual working conditions.
The company has prototypes for you to experiment with. Welcome to send materials or visit our factory for guidance.
InquiryProduct Introduction
Slusen colloid mill is a device developed by Slusen based on German and Italian technology. It has a vertical design and exquisite workmanship. , no dead ends, smooth, high efficiency, solving the problems of traditional colloid grinding such as heavy wear, frequent replacement of grinding heads, and high noise. Sluson colloid mill is the most ideal processing equipment for processing fine materials. It is suitable for medicine, food, new energy and fine chemical industries and meets CIP cleaning requirements.
The colloid mills purchased by many customers have the following problems: 1. The fineness cannot be increased 2. Material blocking 3. Material leakage 4. Low production capacity and high energy consumption . The core of the problem lies in the structure of the traditional colloid mill, the fineness of the grinding head (the grinding head is not made according to the material, all materials are one kind of grinding head), and the poor stability of the accessories
Match different mechanisms and models according to on-site working conditions and materials
Experimental typesp;
Performance display
Maximum speed 14000rpm, high linear speed, strong shearing force
Three-stage staggered tooth grinding head and three-stage or above stator and rotor combination structure,Safety and health,especially for new materials, medicine, food, dyes, and new material industries
Linear speed of 44 meters/second and shear rate of 300,000 s-1,The efficiencyis theten of ordinary colloid mills Times
Consumption less energy, saving costs, the cost of power-saving equipment is just one year
Small and accurately controlled particles,Evenly distributed
High qualityBelt drive system design, easy speed adjustment
Double-end mechanical seal, Sealed cooling protection device,Zero leakageand comprehensive guaranteed solution
Vertical design, materials are completely drained
Mirror polished, product spaceNo dead ends
Automatic cleaningfunction
Low noise, compact structure
” alt=”WeChat picture_20230713163959.jpg” width=”307″ height=”242″ style=”width: 307px; height: 242px;”/> span style=”font-size: 16px;”>Three-stage toothed grinding disc, matched with precise three-stage and above stator and rotor engagement structure There are three or more grooves on the surface of the grinding disc. The number, direction, width, and depth of each groove are different, and the shearing and grinding ability increases layer by layer. At the same time, it is equipped with a pipeline-type three-layer or above stator and rotor interlocking structure. Produces strong shearing and grinding force, larger linear speed, faster fluid speed, better grinding, dispersion, and homogeneous emulsification effects.
Principle
The high-speed colloid mill is driven by a motor through a belt drive to rotate the rotor and stator at high speed. The material to be processed passes through its own weight or external pressure (can be driven by a pump (generated) and pressurized to produce a downward spiral impact force. Through colloid grinding and the gap between the rotating teeth (the gap is adjustable), it is subjected to physical effects such as strong shearing force, friction force, high-frequency vibration, etc., so that the material is effectively Ground emulsification, dispersion and crushing to achieve the effect of ultra-fine crushing and emulsification of materials
Effect comparison
Performance |
Sluson colloid mill |
Similar colloid mill
|
Super High-speed cutting |
Ultra-high speed 14000rpm (line speed up to 44m/s), ultra-high line speed and mechanical cutting force, the powder in the slurry is instantly mixed and dispersed in ultra-fine form Linear speed V=3.14*D*R/60 |
The speed of traditional equipment is dozens of revolutions, and the high-speed disperser is only 1500rpm (the maximum linear speed is 25m/s), and the ultra-fine dispersion and homogenization capacity is very limited Linear speed V=3.14*D*R/60 |
Evenly dispersed |
Adopt the multi-layer and multi-directional cutting concept to eliminate short circuits and make the dispersion more comprehensive |
Repeated shearing of single or multiple layers can easily cause instant short circuit and incomplete dispersion |
Reduce fever |
Optimize the structure and corresponding parameters, enhance the conveying capacity, reduce the residence time of the material in the cavity, pass through it instantly, and minimize the heat generation |
Highly viscous materials have poor conveying capacity due to high back pressure and stay in the working chamber for too long, causing serious heat |
Energy-efficient |
Online continuous processing mode maximizes dispersion efficiency , greatly improving the dispersion efficiency, and the overall efficiency can be reduced by more than half |
The intermittent batch processing mode has many dispersion dead ends, and must be dispersed repeatedly, resulting in huge energy consumption |
Easy to clean |
Hygienic design, easy to disassemble and assemble, and can realize online CIP online cleaning |
Chemical grade design, unable to achieve online CIP automatic cleaning |
dispersion effect |
Ultra-finely dispersed agglomerates improve the suspension of filler particles and greatly extend the settling time Ultra-fine dispersion can improve the overall stability of the rubber and improve the quality |
Cannot effectively break up agglomerates, and filler particles settle quickly in the colloid Only meets macro dispersion and cannot complete ultra-fine dispersion, so the overall stability of the rubber is not enough |
Selection reference
Slusen has accumulated a large amount of test data and has prototypes for your experiments. Welcome to send materials and come to the factory for guidance and inspection. Mr. Zhang13861770816
Batch size, recipe, type of ingredients determine which machine in the Slusen range is right for you , the following is only for reference selection, customized services are provided
Type No. |
Gong Rate( kw ) |
Transfer Speed ( rpm ) |
jin/Export (DN) |
Applicable flowQuantity( L/h ) |
SMK-3 |
3 |
0-14000 |
32/25 |
0-300 |
SMK-7.5 |
7.5 |
0-6000 |
40/32 |
0-2500 |
SMK-15 |
15 |
0-4200
|
50/50 |
0-7500 |
SMK-37 |
37 |
0-3000 |
80/65 |
0-20000 |
SMK -55 |
55 |
0-1500 |
150/125 |
0-40000 |
SMK-160 |
160 |
0-1200 |
200/150 |
0-60000 |
Prepare Note: The processing capacity depends on the actual working conditions
Application scope
1. Pharmaceutical industry: suspension, syrup, nutrient solution, Chinese patent medicine, paste pharmaceutical, biological Products, cod liver oil, pollen, royal jelly, vaccines, various ointments, various oral liquids, injections, intravenous drops, etc. 2. New lithium battery materials, nanometers. Materials, carbon nanotubes, graphene, lithium battery ceramic separators, carbon black, white carbon black, titanium dioxide, etc.
3. Food industry: rice, rice protein, aloe vera, pineapple, sesame, fruit tea, ice cream, moon cake filling, cream, jam, juice, soybean, bean paste, bean paste , peanut milk, protein milk, soy milk, dairy products, malted milk, flavors, various beverages, etc.
4. Chemical industry: paints, pigments, dyes, coatings, lubricants, greases, diesel, petroleum catalysts, emulsified asphalt, adhesives, detergents , plastic, fiberglass, leather, emulsification, etc.
5. Construction industry. : Various coatings. Including interior and exterior wall coatings, anti-corrosion and waterproof coatings, cold porcelain coatings, colorful coatings, ceramic glazes, etc.
5. Other industries: plastic industry, textile industry, paper industry, coalHigh-quality and environmentally friendly production needs of flotation agent and other industries.
Partners
Shipping photos
After-salesService
Customer testimonials
Contact us
We provide customized solutions based on materials and actual working conditions.
The company has prototypes for you to experiment with. You are welcome to send materials or visit the factory for guidance.
Tel: Mr. Zhang 13861770816 (same number as WeChat)