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How to choose rice refiner equipment

2024-08-23

Rice refiner How to choose equipment

Rice refining equipment selection

The traditional technology and equipment in the rice refining process are:

Ordinary colloid mill

The rice is soaked and ground through 2 colloid mills in series. This is the mainstream usage method in the market. This method can be used when the target fineness is not high. The shortcomings of this method are also obvious:

① Rice needs to be soaked before entering the colloid mill for grinding. Soaking requires a soaking tank and a turnover tank, which takes up a lot of site space, soaking time, and low efficiency

② The colloid mill generates serious heat, low productivity, and difficult cleaning Inconvenience

③ Regardless of coarse grinding or fine grinding, the particle size distribution of the slurry is uneven, with large particle sizes, small particles, and large particles. Particles are always present


In view of these problems, the Slusen team developed a rice refiner based on product technology from Germany and Italy, which solved the problems of traditional processes and has obvious advantages:

① Rice does not need to be soaked, just add water and grind it online directly. The rice refiner has two inlets, one is the rice inlet and the other is the water inlet. Through the flow design, rice is inlet on one side and water is inlet on the other. After passing through the cavity, it is directly processed into Pulp. The soaking step is omitted.

② can realize online cleaning, easy cleaning, low heat generation and high production capacity

③The finished rice has a uniform particle size distribution and is more delicate

④Reduces floor space and improves production efficiency

⑤Import substitution, high cost performance


Manager Zhang 138-6177-0816 (WeChat Same number)

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Rice refiner

Representative customers include:Angel Yeast and Hangzhou Zuming’s newly built refining production lines all use our refiners, replacing the traditional process. has been highly praised.

Engineering companies are welcome to communicate with actual users. Manager Zhang 138-6177-0816

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Customer site

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Equipment principle

Rice crusher (colloid mill) fully absorbs the concepts of dry crushing and wet cutting in its structure. It can crush slurry and some granular materials, and can process dry and wet materials at the same time. For mixing and crushing, ultra-high linear speed is used to generate strong shear force to shear soft fiber materials, and the crushing effect is remarkable; secondly, ultra-fine tooth gaps are used to control the fineness of the crushed materials to achieve ultra-fine crushing. According to the requirements, the suction blade can ensure that the material is smoothly sucked in the flowing state to complete the ultra-fine crushing process.

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Effect comparison

item

Slusen Refiner

Ordinary colloid mill

Crush effect

■ By high-speed shearing , the cutting action completes crushing instantly, the dispersion time is short, the fineness is confirmed according to customer requirements, and has a certain self-suction force

■ After crushing, the particles have uniform fineness and narrow particle size distribution

■ The original particle size of the feed material is required to be lower

■ Mainly grinding, supplemented by shearing, with only one set of rotating and fixed grinding structures, and the grinding fineness can be adjusted by adjusting the gap between the fixed and rotating grinding grinders

■ The fineness of the dispersed particles is uneven and the particle size distribution is wide

■ The original particle size of the feed material cannot be too large

Capacity

Continuous production

Large production capacity

Batch production

Small capacity

Energy consumption

Low energy consumption

High energy consumption

Crushing speed

0~ 8000rpm

Line speed: ≤100m/s

0~3000rpm

Line speed: ≤40m/s

Temperature

During the crushing process, the material is instantly refined, effectively reducing the heating process and suitable for various heat-sensitive materials

Repeated grinding during material processing will easily heat up and cannot effectively cool down. If the gap between the grinding discs is increased, the temperature will rise again. Will affect the crushing fineness

Modular

Modular design, Meet various production requirements, facilitate automatic control, and facilitate maintenance and operation

None

Pumping force

Have better pumping ability

has a certain pump Most of the feeding capacity can only meet the discharging capacity, and there is basically no lift

Clean

Online installation, fully enclosed production, no cross-contamination of materials with the outside world, meeting CIP cleaning requirements

Subject to structural restrictions,Unable to meet CIP cleaning requirements


Selection table

Slusen has accumulated a large amount of test data and has prototypes for your experiments. Welcome to send materials and come to the factory for guidance and inspection. Manager Zhang: 13861770816

Batch The size, formula, and type of ingredients determine which machine in the Slusen series is suitable for you. The following is only for reference selection and customized services are provided.

Serial number

Model

Power (KW)

Speed ​​(RPM)

Crushing capacity (kg/h)

Material properties

1

SSA- 7

7.5/11

0~6000

50~500

Wet material

2

SSA-15

15/18.5

0~4500

200~1000

Wet material

3

SSA-30

30/37/45

0~4000

500~5000

Wet material

4

SGS-7

7.5/11

0~6000

50~ 500

Wet/dry materials

5

SGS-15

15/18.5

0~4500

200~1000

Wet material/dry and wet material

6

SGS-30

30/37/45

0~4000

500~5000

Wet material/dry and wet material

Partners

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Customer testimonials

Contact us

Wuxi Slusen Automation Technology Co., Ltd.

We provide customized solutions based on materials and actual working conditions.

The company has prototypes for you to experiment with. You are welcome to send materials or visit the factory for guidance.

Tel: Manager Zhang 13861770816 (same number on WeChat)